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2021 BLUE BIRD VISION SCHOOL BUS recalls

NHTSA campaigns received 2010 to 2026-09-30 that list the 2021 model year.

The 2021 BLUE BIRD VISION SCHOOL BUS is covered by 26 recall campaigns. Repairs are free at a dealer; check your VIN to see which are still open.

CampaignReceivedComponent
24V7580002024-10-11Equipment › Other › Labels
24V5990002024-08-12Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, And Fittings
24V5430002024-07-19Structure › Body › Roof And Pillars
24V3650002024-05-23Fuel System, Other › Storage › Tank Assembly
24V0780002024-02-07Seats
24V0680002024-02-02Electrical System › Software
23V4250002023-06-13Electrical System › Instrument Cluster/Panel
23V2760002023-04-18Power Train › Driveline
22V7360002022-10-04Fuel System, Other › Delivery › Hoses, Lines/Piping, And Fittings
22V5780002022-08-04Fuel System, Other › Delivery › Hoses, Lines/Piping, And Fittings
22V5790002022-08-04Fuel System, Other › Delivery › Hoses, Lines/Piping, And Fittings
22V5050002022-07-14Electrical System › Propulsion System
21V3000002021-04-28Steering
21V2840002021-04-22Service Brakes, Air
21V2530002021-04-12Electrical System › Propulsion System › Shock Protection
21V0830002021-02-17Electronic Stability Control (Esc)
21V0700002021-02-12Seat Belts › Rear/Other › Anchorage
20V4560002020-08-05Steering
20V4090002020-07-15Seat Belts › Front › Anchorage
20V3560002020-06-15Steering › Linkages › Drag › Link › Connection
20V2660002020-05-12Equipment › Appliance › Air Conditioner
20V2580002020-05-08Parking Brake
20V2490002020-05-05Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, And Fittings
20V2340002020-04-27Parking Brake
20V1250002020-03-03Seats › Barriers
19V7070002019-10-04Structure › Body › Roof And Pillars

Each recall: problem, risk and fix

Equipment › Other › Labels (24V758000, 2024-10-11)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2019-2024 Vision and All American school buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."

Risk: An emergency exit label that is difficult to read can prevent or delay the use of the emergency exit, increasing the risk of injury.

Free fix: Dealers will replace the emergency exit label, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Blue Bird Customer Service at 478-822-2242. Blue Bird's number for this recall is R23CK (SB).

Blue Bird Body Company · 28,479 vehicles · NHTSA record

Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, And Fittings (24V599000, 2024-08-12)

Problem: Blue Bird Bus Company (Blue Bird) is recalling certain 2018-2021 Vision school buses equipped with 6.8L gasoline engines. The coating on the fuel lines may have been improperly applied, which can result in a fuel leak.

Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.

Free fix: Dealers will inspect and replace the fuel lines as necessary, free of charge. Owner notification letters were mailed October 10, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242.

Blue Bird Body Company · 8,294 vehicles · NHTSA record

Structure › Body › Roof And Pillars (24V543000, 2024-07-19)

Problem: Blue Bird Bus Company (Blue Bird) is recalling certain 2019-2023 Vision, All American Front Engine, and All American Rear Engine school buses. An exterior roof joint may have been manufactured with insufficient strength that can allow the roof panels to separate in a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength."

Risk: Roof panels that separate during a crash can increase the risk of injury.

Free fix: Dealers will inspect the roof panel joints and install additional rivets as necessary, free of charge. Owner notification letters were mailed September 17, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242.

Blue Bird Body Company · 16,708 vehicles · NHTSA record

Fuel System, Other › Storage › Tank Assembly (24V365000, 2024-05-23)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2021-2023 Vision school buses. The diesel tank that supplies the fuel fired heater was improperly designed and may leak fuel. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 301, "Fuel System Integrity."

Risk: A fuel leak onto the road creates a hazard for other road users, increasing the risk of a crash. Additionally, a fuel leak in the presence of an ignition source increases the risk of a fire.

Free fix: Dealers will repair the tank, free of charge. Owner notification letters were mailed July 08, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24DA.

Blue Bird Body Company · 112 vehicles · NHTSA record

Seats (24V078000, 2024-02-07)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2020-2024 Vision 2020-2023 All American school buses. The convertible seats may have been incorrectly installed, which can result in an unsecured seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."

Risk: An unsecured seat may not adequately restrain an occupant, increasing the risk of injury during a crash.

Free fix: Dealers will inspect and repair the seat, free of charge. Owner notification letters were mailed March 04, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24CM-SB.

Blue Bird Body Company · 6,691 vehicles · NHTSA record

Electrical System › Software (24V068000, 2024-02-02)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 Vision school buses. Firmware in the multiplex module may cause the warning lights to deactivate and the stop arm to retract without warning.

Risk: An unintended deactivation of the warning lights and retraction of the stop arm during use increases the risk of a crash or injury.

Free fix: Dealers will update the multiplex firmware, free of charge. Owner notification letters were mailed March 25, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24CX (SB).

Blue Bird Body Company · 5,197 vehicles · NHTSA record

Electrical System › Instrument Cluster/Panel (23V425000, 2023-06-13)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."

Risk: Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.

Free fix: Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).

Blue Bird Body Company · 1,424 vehicles · NHTSA record

Power Train › Driveline (23V276000, 2023-04-18)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All American and Vision School Buses, equipped with PowerDrive 7000 electric drive systems. The System Control Module (SCM) may activate the anti-rollback feature, causing the vehicle to reverse faster than expected when the vehicle is in reverse and pointing downhill with the brake pedal not applied.

Risk: A vehicle reversing faster than expected can increase the risk of a crash.

Free fix: Dealers will update the SCM software calibration, free of charge. Owner notification letters were mailed May 10, 2023. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CG (SB)

Blue Bird Body Company · 419 vehicles · NHTSA record

Fuel System, Other › Delivery › Hoses, Lines/Piping, And Fittings (22V736000, 2022-10-04)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2013-2021 Vision school buses equipped with Ford 6.8L LPG engines. The LPG supply line may be damaged from contact with the RH park brake cable, which can result in a fuel leak.

Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.

Free fix: Dealers will inspect and repair the fuel lines and the park brake cable, free of charge. Owner notification letters were mailed on November 18, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22CA-SB.

Blue Bird Body Company · 66 vehicles · NHTSA record

Fuel System, Other › Delivery › Hoses, Lines/Piping, And Fittings (22V578000, 2022-08-04)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2018-2023 Blue Bird Vision transit buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.

Risk: A corroded fuel line can leak fuel, increasing the risk of a fire.

Free fix: Dealers will replace the fuel return lines, free of charge. Owner notification letters were mailed May 24, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BX-NSB.

Blue Bird Body Company · 49 vehicles · NHTSA record

Fuel System, Other › Delivery › Hoses, Lines/Piping, And Fittings (22V579000, 2022-08-04)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2017-2023 Blue Bird Vision school buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.

Risk: A corroded fuel line can leak fuel, increasing the risk of a fire.

Free fix: Dealers will replace the fuel return lines, free of charge. Owner notification letters were mailed May 24, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BX-SB.

Blue Bird Body Company · 4,900 vehicles · NHTSA record

Electrical System › Propulsion System (22V505000, 2022-07-14)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American and Vision school buses equipped with Cummins PD7000 Electric Drivetrains containing an electric air compressor. The air compressor housing is improperly grounded, causing electrical voltage greater than 50V AC during operation.

Risk: An improperly grounded air compressor can cause electric shock, increasing the risk of injury.

Free fix: Dealers will install an electrical ground strap between the compressor motor housing and vehicle chassis, free of charge. Owner notification letters were mailed February 6, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BY-SB.

Blue Bird Body Company · 482 vehicles · NHTSA record

Steering (21V300000, 2021-04-28)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The drivetrain may experience an electromagnetic noise on the Control Area Network (CAN) bus, which may cause a loss of electrical power to the power steering pump.

Risk: A loss of assisted power steering increases the risk of a crash.

Free fix: Cummins will replace the High Voltage Low Power Inverter Harness, and install an overlay harness, free of charge. Interim owner notification letters were mailed on May 22, 2021. Owner notification letters were mailed on October 25, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242.

Blue Bird Body Company · 302 vehicles · NHTSA record

Service Brakes, Air (21V284000, 2021-04-22)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American school buses. A retainer was not properly seated in the SC-3 single check valve and may not provide source air isolation when pressure is applied. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake System."

Risk: Unintended spring brake application may occur, increasing the risk of a crash.

Free fix: Dealers will replace the SC-3 check valves, free of charge. Owner notification letters were mailed on November 18, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BE-SB.

Blue Bird Body Company · 1,634 vehicles · NHTSA record

Electrical System › Propulsion System › Shock Protection (21V253000, 2021-04-12)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The electric drive train cannot detect isolation faults when the high voltage contactors are closed.

Risk: An undetected high voltage isolation can expose service personnel to high voltage, increasing the risk of injury.

Free fix: Blue Bird will notify owners, and dealers will update the Vehicle Control Unit software or install a different combination of High Voltage Power Distribution Unit hardware, free of charge. The recall began on May 22, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BD-SB.

Blue Bird Body Company · 292 vehicles · NHTSA record

Electronic Stability Control (Esc) (21V083000, 2021-02-17)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2021-2022 Vision and 2022 All American school buses equipped with hydraulic brakes and electronic stability control (ESC). The Hydraulic Brake control unit (ECU) may not have been programmed correctly, possibly causing the ESC to malfunction.

Risk: If the electronic stability control does not function properly, it can increase the risk of a crash or injury.

Free fix: Blue Bird will notify owners, and dealers will inspect the hydraulic brake ECU and repair it as necessary, free of charge. The recall began on April 9, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BC-SB.

Blue Bird Body Company · 60 vehicles · NHTSA record

Seat Belts › Rear/Other › Anchorage (21V070000, 2021-02-12)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American buses. The seats with integrated 3-point seat belts may have been installed incorrectly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages."

Risk: An incorrectly installed seat can increase the risk of injury in the event of a crash.

Free fix: Blue Bird will notify owners, and dealers will inspect the seats and install any missing hardware, as necessary, free of charge. The recall is expected to begin April 9, 2021. Owner notification letters were mailed February 03, 2022. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BB-SB.

Blue Bird Body Company · 620 vehicles · NHTSA record

Steering (20V456000, 2020-08-05)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2021 Vision and All American school buses. The nut that secures the steering wheel to the steering shaft may not have been properly tightened.

Risk: An improperly tightened steering wheel could detach, resulting in a loss of vehicle control, increasing the risk of a crash.

Free fix: Blue Bird will notify owners, and dealers will inspect and tighten the steering wheel nut, as necessary, free of charge. The recall began August 26, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AY-SB.

Blue Bird Body Company · 293 vehicles · NHTSA record

Seat Belts › Front › Anchorage (20V409000, 2020-07-15)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All-American and 2019-2021 Vision school buses. The three-point seatbelt assembly may have been installed without reinforcing washers under the floor at the anchorage point, possibly preventing the assembly from remaining anchored in the event of a crash. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."

Risk: In the event of a crash, seat belt anchorages that do not remain secured increase the risk of injury to those seat occupants.

Free fix: Blue Bird will notify owners, and dealers will inspect the seat belt anchorage point hardware and install any missing hardware as needed, free of charge. This recall began August 11, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AX.

Blue Bird Body Company · 3,532 vehicles · NHTSA record

Steering › Linkages › Drag › Link › Connection (20V356000, 2020-06-15)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 Blue Bird Vision school buses powered by Compressed Natural Gas (CNG) or Liquefied Petroleum Gas (LPG). The castle nuts used to connect the steering drag link to the steering arm may have not been correctly tightened, potentially causing separation of the drag link.

Risk: If the drag link separates, loss of steering control my occur, increasing the risk of a crash.

Free fix: Blue Bird will notify owners, and will inspect the drag link assembly connection points, tightening them as necessary, free of charge. This recall began July 27, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AW-SB.

Blue Bird Body Company · 1,471 vehicles · NHTSA record

Equipment › Appliance › Air Conditioner (20V266000, 2020-05-12)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and All American school buses equipped with factory-installed air conditioning (A/C) systems. The A/C circuit breaker may have been installed incorrectly.

Risk: Incorrect installation of the air conditioning circuit breaker may increase the risk of a fire.

Free fix: Blue Bird will notify owners, and dealers will inspect the installation of the A/C circuit breaker, correcting it as necessary. Any damaged circuit breakers will be replaced. These repairs will be performed free of charge. The recall began July 6, 2020. Owner letters were mailed on November 30, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AR-SB.

Blue Bird Body Company · 1,239 vehicles · NHTSA record

Parking Brake (20V258000, 2020-05-08)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and All American school buses. The foot pedal parking brake assembly may have been improperly assembled possibly resulting in a failure to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."

Risk: Unintended vehicle movement can increase the risk of a crash.

Free fix: Blue Bird will notify owners, and dealers will inspect the foot pedal parking brake assembly application force and adjust it as necessary, free of charge. The recall is expected to begin July 3, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AP-SB.

Blue Bird Body Company · 1,585 vehicles · NHTSA record

Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, And Fittings (20V249000, 2020-05-05)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision school buses equipped with Ford 6.8L gasoline engines with an optional right-hand mounted parking brake lever. Due to improper routing of the parking brake cables, the parking brake cable may contact and chafe the gasoline fuel line, potentially causing a fuel leak.

Risk: A fuel leak increases the risk of a fire.

Free fix: Blue Bird will notify owners, and dealers will inspect and secure the parking brake cable, as necessary, free of charge. The recall began May 28, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AQ-SB.

Blue Bird Body Company · 352 vehicles · NHTSA record

Parking Brake (20V234000, 2020-04-27)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2006-2021 Vision and 2007-2013 All American school buses. The floor-mounted parking brake may fail to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight, due to an insufficient application force. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."

Risk: A parking brake system that is set to an insufficient application force may result in an increased possibility of unintended vehicle movement, which increases the risk of a crash.

Free fix: Blue Bird will notify owners, and dealers will inspect the floor mounted park brake application force hand lever assembly and correct the application force, as necessary, free of charge. The recall is expected to begin June 24, 2020. Owners may contact Blue Bird customer service at 478-822-2242. Blue Bird's number for this recall is R20AO-SB.

Blue Bird Body Company · 2,264 vehicles · NHTSA record

Seats › Barriers (20V125000, 2020-03-03)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2008-2021 Vision and All American school buses. The seat barrier behind the driver seat with an integrated 3-point seat belt may have been installed incorrectly and may be missing the reinforcing bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 222, "School Bus Passenger Seating and Crash Protection."

Risk: In the event of a crash, the seat barrier may not adequately protect the occupant seated behind the seat barrier separating them from the driver seat with integrated 3-point seat belt, increasing the risk of injury.

Free fix: Blue Bird will notify owners, and dealers will inspect and properly install the seat barrier including adding reinforcing bracket, as necessary, free of charge. The recall is expected to begin April 23, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AM-SB.

Blue Bird Body Company · 2,790 vehicles · NHTSA record

Structure › Body › Roof And Pillars (19V707000, 2019-10-04)

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 All American and Vision school buses. An insufficient number of rivets were installed in the roof sheets, allowing the roof sheets to separate in the event of a severe impact. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 221, "School Bus Body Joint Strength."

Risk: In the event of a crash, if the roof sheets separate, there is an increased risk of injury.

Free fix: Blue Bird will notify owners, and dealers will inspect the roof joints and add the sufficient number of rivets, as necessary, free of charge. The recall began October 22, 2019. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R19AH.

Blue Bird Body Company · 302 vehicles · NHTSA record

A recall covers a make, model and year range; whether one specific vehicle is affected or already repaired is confirmed by VIN at nhtsa.gov/recalls or by a dealer. Recall repairs are free. Source: NHTSA recall flat file (public domain), campaigns received since January 2010.

Other model years: 2020 · 2022 · 2023 · 2024 · 2025 · 2026 · 2027 · All BLUE BIRD VISION SCHOOL BUS recalls