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2023 THOMAS BUILT BUSES SAF-T-LINER C2 recalls

NHTSA campaigns received 2010 to 2026-09-30 that list the 2023 model year.

The 2023 THOMAS BUILT BUSES SAF-T-LINER C2 is covered by 12 recall campaigns. Repairs are free at a dealer; check your VIN to see which are still open.

CampaignReceivedComponent
24V4780002024-06-26Structure › Emergency › Escape/Egress/Exit
23V6690002023-10-03Structure › Emergency › Escape/Egress/Exit › Latching/Release System
23V6700002023-10-03Structure › Emergency › Escape/Egress/Exit › Latching/Release System
23V2090002023-09-13Electrical System
23V3330002023-05-09Structure › Body
23V2590002023-04-07Steering › Linkages › Tie Rod Assembly
23V2380002023-04-04Steering › Linkages › Tie Rod Assembly
22V8760002022-11-23Electrical System › Propulsion System › Traction Battery
22V5530002022-07-29Engine And Engine Cooling › Engine › Engine Control Module (Ecu/Ecm)
22V4410002022-06-22Structure › Emergency › Escape/Egress/Exit
22V4380002022-06-20Engine And Engine Cooling › Engine › Engine Control Module (Ecu/Ecm)
22V4390002022-06-20Engine And Engine Cooling › Engine › Engine Control Module (Ecu/Ecm)

Each recall: problem, risk and fix

Structure › Emergency › Escape/Egress/Exit (24V478000, 2024-06-26)

Problem: Daimler Trucks North America, LLC (DTNA) is recalling certain 2023-2025 Thomas Built Buses Saf-T-Liner C2 and 2024-2025 Thomas Built Buses Saf-T-Liner C2 Jouley school buses. The audible emergency warning alarm sounds may not activate when the emergency hatch or window is open. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 217, "Bus Emergency Exits and Window Retention and Release."

Risk: An inaudible alarm that fails to warn the driver of an open emergency exit can increase the risk of injury in a crash.

Free fix: Dealers will update the emergency sound software, free of charge. Owner notification letters were mailed August 22, 2024. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1004.

Daimler Trucks North America, LLC · 162 vehicles · NHTSA record

Structure › Emergency › Escape/Egress/Exit › Latching/Release System (23V669000, 2023-10-03)

Problem: Daimler Trucks North America, LLC. (DTNA) is recalling certain 2019-2024 Thomas Built SAF-T-LINER C2 and 2020-2024 Thomas Built SAF-T-Liner Jouley school buses. The fasteners for the emergency exit door may loosen and detach, which can allow the emergency exit door to open unexpectedly.

Risk: An emergency exit door opening unexpectedly can increase the risk of an injury.

Free fix: Dealers will inspect and tighten the fasteners for the emergency exit door, as necessary, free of charge. Owner notification letters were mailed December 1, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL982.

Daimler Trucks North America, LLC · 20,668 vehicles · NHTSA record

Structure › Emergency › Escape/Egress/Exit › Latching/Release System (23V670000, 2023-10-03)

Problem: Daimler Trucks North America, LLC. (DTNA) is recalling certain 2019-2024 Thomas Built SAF-T-LINER C2 transit buses. The fasteners for the emergency exit door may loosen and detach, which can allow the emergency exit door to open unexpectedly.

Risk: An emergency exit door opening unexpectedly can increase the risk of an injury.

Free fix: Dealers will inspect and tighten the fasteners for the emergency exit door, as necessary, free of charge. Owner notification letters were mailed December 1, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL982.

Daimler Trucks North America, LLC · 173 vehicles · NHTSA record

Electrical System (23V209000, 2023-09-13)

Problem: Daimler Trucks North America, LLC (DTNA) is recalling certain 2021-2023 Thomas Built Bus SAF-TLINER C2 JOULEY school buses equipped with an automatic low voltage disconnect switch. The automatic low voltage disconnect switch may fail, resulting in a loss of drive power, power steering, or vehicle lighting.

Risk: A loss of drive power, power steering, or vehicle lighting can increase the risk of a crash.

Free fix: Dealers will remove the automatic low voltage disconnect switch, free of charge. Owner notification letters were mailed October 18, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL968.

Daimler Trucks North America, LLC · 380 vehicles · NHTSA record

Structure › Body (23V333000, 2023-05-09)

Problem: Daimler Trucks North America, LLC (DTNA) is recalling certain 2021-2024 Thomas Built SAF-T-LINER C2 and 2021-2023 Thomas Built SAF-T-LINER C2 Jouley school buses. A rear interior joint may have been manufactured incorrectly, resulting in insufficient joint strength. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength."

Risk: A school bus with insufficient joint strength may not adequately protect passengers in the event of a crash, increasing the risk of injury.

Free fix: Dealers will add additional fasteners to secure the joints, free of charge. Owner notification letters were mailed December 19, 2023. Owners may contact DTNA customer service at 1-800-574-0712. DTNA's number for this recall is FL973.

Daimler Trucks North America, LLC · 23,590 vehicles · NHTSA record

Steering › Linkages › Tie Rod Assembly (23V259000, 2023-04-07)

Problem: Daimler Trucks North America, LLC (DTNA) is recalling certain 2023 Thomas Built Buses SAF-T-LINER SAF-T-LINER C2 Jouley, Thomas Built Buses SAF-T-LINER EFX, Thomas Built Buses SAF-T-Liner HDX, Thomas Built Buses Chassis and 2023-2024 School Bus Chassis school buses. The tie rod may be missing a fastener, allowing the steer arm to detach.

Risk: A detached steering arm can result in a sudden loss of steering control, increasing the risk of a crash.

Free fix: DTNA will inspect and repair or replace the tie rod assembly as necessary, free of charge. Owner notification letters were mailed August 11, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL970.

Daimler Trucks North America, LLC · 48 vehicles · NHTSA record

Steering › Linkages › Tie Rod Assembly (23V238000, 2023-04-04)

Problem: Daimler Trucks North America, LLC (DTNA) is recalling certain 2022 FCCC Shuttle Chassis, 2022-2023 FCCC RV Chassis, FCCC Van Chassis, Van Chassis Gas, 2023 Freightliner Cascadia, Freightliner Business Class M2, Thomas Built Bus School Bus Chassis, Western Star 4700, Western Star 47X, Western Star 4900, and Western Star 49X commercial buses. The tie rod may be missing a fastener, allowing the steer arm to detach.

Risk: A detached steering arm can result in a sudden loss of steering control, increasing the risk of a crash.

Free fix: DTNA will inspect and repair or replace the tie rod assembly as necessary, free of charge. Owner notification letters were mailed August 11, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL970.

Daimler Trucks North America, LLC · 306 vehicles · NHTSA record

Electrical System › Propulsion System › Traction Battery (22V876000, 2022-11-23)

Problem: Daimler Trucks North America, LLC (DTNA) is recalling certain 2023 Thomas Built Buses SAF-T-LINER C2 JOULEY school buses. An insufficient connection in the battery pack may cause the battery management system to shut down unexpectedly.

Risk: An unexpected shut down can result in a sudden loss of drive power, increasing the risk of a crash.

Free fix: Dealers will inspect and replace the battery pack, as necessary, free of charge. Owner notification letters were mailed July 14, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-960.

Daimler Trucks North America, LLC · 151 vehicles · NHTSA record

Engine And Engine Cooling › Engine › Engine Control Module (Ecu/Ecm) (22V553000, 2022-07-29)

Problem: Daimler Trucks North America, LLC (DTNA) is recalling certain 2023 Thomas Built Saf-T-Liner HDX and Saf-T-Liner C2 school buses. The engine control module (ECM) may experience an internal short-circuit, which can result in an unexpected engine shut down.

Risk: Unexpected engine shut down can increase the risk of a crash. Additionally, a disabled school bus may require an evacuation procedure in an uncontrolled traffic situation, increasing the risk of injury to passengers.

Free fix: Cummins will replace the ECM, free of charge. Owner notification letters are expected to be mailed September 26, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-949.

Daimler Trucks North America, LLC · 71 vehicles · NHTSA record

Structure › Emergency › Escape/Egress/Exit (22V441000, 2022-06-22)

Problem: Daimler Trucks North America, LLC (DTNA) is recalling certain 2023 Thomas Built Saf-T-Liner C2 School Buses. The buses may not have a sufficient number of emergency exits. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 217, "Bus Emergency Exits and Window Retention and Release."

Risk: An insufficient number of emergency exits can delay passengers from exiting the vehicle during an emergency, increasing their risk of injury.

Free fix: Dealers will add the emergency exit windows, as necessary, free of charge. All vehicles have been remedied. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL940.

Daimler Trucks North America, LLC · 3 vehicles · NHTSA record

Engine And Engine Cooling › Engine › Engine Control Module (Ecu/Ecm) (22V438000, 2022-06-20)

Problem: Daimler Trucks North America, LLC (DTNA) is recalling certain 2020-2023 Thomas Built C2 Saf-T-Liner school buses equipped with 8.8L LPG engines. The engine control module (ECM) may set a fault code that results in an unexpected engine shut down.

Risk: Unexpected engine shut down can increase the risk of a crash. Additionally, a disabled school bus may require an evacuation procedure in an uncontrolled traffic situation, increasing the risk of injury to passengers.

Free fix: Dealers will update the ECM software, free of charge. Owner notification letters were mailed October 28, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL942.

Daimler Trucks North America, LLC · 461 vehicles · NHTSA record

Engine And Engine Cooling › Engine › Engine Control Module (Ecu/Ecm) (22V439000, 2022-06-20)

Problem: Daimler Trucks North America, LLC (DTNA) is recalling certain 2019-2022 FCCC S2G and 2023 Thomas Built Buses Saf-T-Liner C2 vehicles equipped with 8.8L LPG engines. The engine control module (ECM) may set a fault code that results in an unexpected engine shut down.

Risk: Unexpected engine shut down can increase the risk of a crash.

Free fix: Dealers will update the ECM software, free of charge. Owner notification letters were mailed October 28, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL942.

Daimler Trucks North America, LLC · 258 vehicles · NHTSA record

A recall covers a make, model and year range; whether one specific vehicle is affected or already repaired is confirmed by VIN at nhtsa.gov/recalls or by a dealer. Recall repairs are free. Source: NHTSA recall flat file (public domain), campaigns received since January 2010.

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