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2021 NEW FLYER XD60 recalls

NHTSA campaigns received 2010 to 2026-09-30 that list the 2021 model year.

The 2021 NEW FLYER XD60 is covered by 3 recall campaigns. Repairs are free at a dealer; check your VIN to see which are still open.

CampaignReceivedComponent
25V8980002025-12-19Electronic Stability Control (Esc)
22V6370002022-08-24Steering
21V3650002021-05-18Fuel System, Diesel › Fuel Injection System › Fuel Rail

Each recall: problem, risk and fix

Electronic Stability Control (Esc) (25V898000, 2025-12-19)

Problem: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."

Risk: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Free fix: New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

New Flyer of America, Inc. · 6,673 vehicles · NHTSA record

Steering (22V637000, 2022-08-24)

Problem: New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2022 XD40, XD60, XDE40, 2022 XN35, XE40, XN40, and 2021 XN60 transit buses. The steering gears may have been incorrectly assembled, which can cause the gear to fracture.

Risk: A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.

Free fix: Dealers will inspect and replace the steering gear if required, free of charge. Owner notification letters were mailed on September 2, 2022. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-026.

New Flyer of America, Inc. · 55 vehicles · NHTSA record

Fuel System, Diesel › Fuel Injection System › Fuel Rail (21V365000, 2021-05-18)

Problem: New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.

Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.

Free fix: New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-008.

New Flyer of America, Inc. · 3,600 vehicles · NHTSA record

A recall covers a make, model and year range; whether one specific vehicle is affected or already repaired is confirmed by VIN at nhtsa.gov/recalls or by a dealer. Recall repairs are free. Source: NHTSA recall flat file (public domain), campaigns received since January 2010.

Other model years: 2013 · 2014 · 2015 · 2016 · 2017 · 2022 · 2023 · All NEW FLYER XD60 recalls