NEW FLYER XD40 recalls
NHTSA lists 23 recall campaigns for the NEW FLYER XD40; the most recent was received 2025-12-19 (Electronic Stability Control (Esc)).
Recalls by model year
| Model year | Campaigns | Do Not Drive / Park Outside |
|---|---|---|
| 2026 | 1 | 0 |
| 2025 | 1 | 0 |
| 2024 | 3 | 0 |
| 2023 | 5 | 0 |
| 2022 | 5 | 0 |
| 2021 | 6 | 0 |
| 2020 | 3 | 0 |
| 2019 | 3 | 0 |
| 2018 | 3 | 0 |
| 2017 | 5 | 0 |
| 2016 | 3 | 0 |
| 2015 | 5 | 0 |
| 2014 | 4 | 0 |
| 2013 | 3 | 0 |
| 2012 | 2 | 0 |
| 2011 | 2 | 0 |
| 2010 | 1 | 0 |
All NEW FLYER XD40 campaigns
| Campaign | Received | Component | Problem |
|---|---|---|---|
| 25V898000 | 2025-12-19 | Electronic Stability Control (Esc) | New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report… |
| 25V053000 | 2025-02-03 | Fuel System, Diesel › Delivery › Hoses, Lines/Piping, And Fittings | New Flyer of America, Inc. (New Flyer) is recalling certain 2023-2024 XDE60, 2024 XD35, XD40, and XD60 transit buses equipped with Cummins L9 diesel engines. The remote fuel filter hoses may separate from the fitting, ca… |
| 24V425000 | 2024-06-11 | Fuel System, Diesel › Delivery › Hoses, Lines/Piping, And Fittings | New Flyer of America, Inc. (New Flyer) is recalling certain 2023 XD35, XD40, and XD60 vehicles equipped with certain Cummins L9 diesel engines. The remote fuel filter hoses may become separated from the fitting, which ca… |
| 23V898000 | 2023-12-22 | Vehicle Speed Control | New Flyer of America, Inc. (New Flyer) is recalling certain 2022-2023 XD35, XD40, XN35, XN40, and 2023 XD60, XE35, XE40, and XN60 transit buses. Due to a software error, unintended acceleration may occur during certain c… |
| 23V722000 | 2023-10-26 | Power Train › Driveline › Driveshaft | New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power. |
| 23V711000 | 2023-10-20 | Equipment › Other › Labels | New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XD35, 2022-2023 XD40, XD60, XN35, XN60, 2022 XDE35, and 2021-2022 XE40 transit buses. The Gross Axle Weight Rating (GAWR) and Gross Vehicle Weight Rat… |
| 22V637000 | 2022-08-24 | Steering | New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2022 XD40, XD60, XDE40, 2022 XN35, XE40, XN40, and 2021 XN60 transit buses. The steering gears may have been incorrectly assembled, which can cause the gea… |
| 21V576000 | 2021-07-28 | Fuel System, Diesel › Delivery › Hoses, Lines/Piping, And Fittings | New Flyer of America, Inc. (New Flyer) is recalling certain 2021 XD40 and XD35 vehicles equipped with Cummins L9 Diesel engines that have remote Stage 2 fuel filters and pressurized hoses. A fuel leak may occur from the … |
| 21V532000 | 2021-07-14 | Engine And Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe | New Flyer of America, Inc. (New Flyer) is recalling certain 2021 XD35 and XD40 vehicles equipped with 2021 Model Year Cummins L9 Diesel Engines. The engine calibration software's management of the injection of Diesel Exh… |
| 21V365000 | 2021-05-18 | Fuel System, Diesel › Fuel Injection System › Fuel Rail | New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing t… |
| 19V100000 | 2019-02-15 | Visibility › Sun/Moon Roof Assembly | New Flyer Industries Ltd. (New Flyer) is recalling certain 2018 XDE60 and XD40, 2018-2019 XN40, and 2019 XE60 heavy duty urban transit buses. The affected vehicles are equipped with an AS-3 tempered glass panel in the ro… |
| 18V827000 | 2018-11-22 | Equipment | New Flyer of America, Inc. (New Flyer) is recalling certain 2015-2017 New Flyer XD40 and XN60, 2015 XD60 and XDE40 and 2013-2017 XN40 vehicles, equipped with certain Kidde Technologies, Inc. (KTI) KDS-25 fire extinguishe… |
| 18V020000 | 2018-01-09 | Service Brakes, Air › Antilock | New Flyer of America Inc. (New Flyer) is recalling certain 2017 XD40, XDE40, XN40, XT60, and 2016-2017 XDE60 transit buses. The air brake hose connections for the front axle ABS modulator valves may not be properly tight… |
| 17V539000 | 2017-08-30 | Seat Belts › Front › Buckle Assembly | New Flyer Industries Ltd. (New Flyer) is recalling certain 2015-2016 MD30, 2016 MD35, 2017 XD35, XD60, XDE35, XDE40, XDE60, XN35 and 2016-2017 XD40 and XN40 transit buses, equipped with certain Recaro Commercial Bus Driv… |
| 16V223000 | 2016-04-19 | Electrical System › Software | New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 … |
| 16V038000 | 2016-01-26 | Seats | New Flyer Industries, Ltd. (New Flyer) is recalling certain model year 2015 New Flyer MD30, 2012 C35LFR, 2010-2011 D35LFR, NABI 35LFW, 2011 D40LFR, 2010-2012 D60LFR and NABI 31LFW, 2010 C40LF, DE35LF, D40LF, DE40LFA, DE6… |
| 15V562000 | 2015-09-04 | Steering › Linkages › Tie Rod Assembly | New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2014-2015 New Flyer XDE40 and XD40, 2014 XD60, XN35 and XN60, 2015 XDE35, and 2013-2015 XN40 transit buses. The affected vehicles may be equipped with… |
| 14V532000 | 2014-09-04 | Service Brakes, Air | New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 XD35, XDE35, XE40, and 2013-2014 XD40, XD60, XDE40, XDE60, XN35, XN40, and XN60 transit buses. During installation, the Brake Pedal Mounting Plat… |
| 14V519000 | 2014-08-28 | Fuel System, Diesel | New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2014 MD30, XD40, XD60, XDE40, and XDE60 transit buses. The Cummins ISB or ISL engines in these vehicles may have been equipped with Fleetguard UFF-XT … |
| 13V487000 | 2013-10-17 | Service Brakes, Air | New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 XD40 buses manufactured May 24, 2013, through September 5, 2013; model year 2013 XN40 buses manufactured April 18, 2013, through September 11, 20… |
| 13V221000 | 2013-05-28 | Electrical System › Ignition › Switch | New Flyer Industries is recalling certain model year 2012 XD35 and XD40, model year 2013 XD60, XDE40 and XDE60 and model year 2012-2013 XN40 and XN60 transit buses. In the affected buses, the push-to-start button switch … |
| 12V518000 | 2012-10-25 | Parking Brake | New Flyer is recalling certain model year 2010-2012 transit buses, models C40LF, C40LFR, D35LFR, D40LFR, D60LFR, XD35, XD40, XDE35, XDE40, and XN40. Air pressure may leak from the parking brake chambers causing the parki… |
| 12V002000 | 2012-01-04 | Electrical System › Instrument Cluster/Panel | New flyer is recalling certain model years 2009-2012 xde40, model years 2010-2011 models xd35 and xde35, model year 2010 xd40, and model year 2011 xn40 transit buses, manufactured from january 2010, through december 2011… |
A recall covers a make, model and year range; whether one specific vehicle is affected or already repaired is confirmed by VIN at nhtsa.gov/recalls or by a dealer. Recall repairs are free. Source: NHTSA recall flat file (public domain), campaigns received since January 2010.
All NEW FLYER models · Recalls in the last 12 months · How to check a VIN for open recalls