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2023 NEW FLYER XD35 recalls

NHTSA campaigns received 2010 to 2026-09-30 that list the 2023 model year.

The 2023 NEW FLYER XD35 is covered by 4 recall campaigns. Repairs are free at a dealer; check your VIN to see which are still open.

CampaignReceivedComponent
24V4250002024-06-11Fuel System, Diesel › Delivery › Hoses, Lines/Piping, And Fittings
23V8980002023-12-22Vehicle Speed Control
23V7220002023-10-26Power Train › Driveline › Driveshaft
23V7110002023-10-20Equipment › Other › Labels

Each recall: problem, risk and fix

Fuel System, Diesel › Delivery › Hoses, Lines/Piping, And Fittings (24V425000, 2024-06-11)

Problem: New Flyer of America, Inc. (New Flyer) is recalling certain 2023 XD35, XD40, and XD60 vehicles equipped with certain Cummins L9 diesel engines. The remote fuel filter hoses may become separated from the fitting, which can result in a fuel leak and a lack of fuel supply to the engine.

Risk: A fuel leak in the presence of an ignition source increases the risk of a fire. Additionally, a lack of fuel can cause an engine stall, increasing the risk of a crash.

Free fix: Cummins will replace the fuel filter hoses, free of charge. Owner notification letters are expected to be mailed July 21, 2024. Owners may contact New Flyer customer service at 1-800-241-2947.

New Flyer of America, Inc. · 27 vehicles · NHTSA record

Vehicle Speed Control (23V898000, 2023-12-22)

Problem: New Flyer of America, Inc. (New Flyer) is recalling certain 2022-2023 XD35, XD40, XN35, XN40, and 2023 XD60, XE35, XE40, and XN60 transit buses. Due to a software error, unintended acceleration may occur during certain conditions.

Risk: Unintended acceleration can increase the risk of a crash.

Free fix: New Flyer will update the vehicle software, free of charge. Owner notification letters are expected to be mailed February 15, 2024. Owners may contact New Flyer customer service at 1-800-241-2947. New Flyer's number for this recall is R23-022.

New Flyer of America, Inc. · 211 vehicles · NHTSA record

Power Train › Driveline › Driveshaft (23V722000, 2023-10-26)

Problem: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.

Risk: A sudden loss of drive power can increase the risk of a crash.

Free fix: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at 1-800-241-2947. New Flyer's number for this recall is R23-20.

New Flyer of America, Inc. · 2,351 vehicles · NHTSA record

Equipment › Other › Labels (23V711000, 2023-10-20)

Problem: New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XD35, 2022-2023 XD40, XD60, XN35, XN60, 2022 XDE35, and 2021-2022 XE40 transit buses. The Gross Axle Weight Rating (GAWR) and Gross Vehicle Weight Rating (GVWR) listed on the certification labels are incorrect, which can allow the vehicle to be overloaded. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 120, "Wheels and Rims - Other than Passenger Cars."

Risk: An overloaded vehicle can increase the risk of a crash.

Free fix: New Flyer will provide and/or install new labels, free of charge. Owner notification letters were mailed November 9, 2023. Owners may contact New Flyer customer service at 1-800-241-2947.

New Flyer of America, Inc. · 188 vehicles · NHTSA record

A recall covers a make, model and year range; whether one specific vehicle is affected or already repaired is confirmed by VIN at nhtsa.gov/recalls or by a dealer. Recall repairs are free. Source: NHTSA recall flat file (public domain), campaigns received since January 2010.

Other model years: 2011 · 2014 · 2019 · 2021 · 2022 · 2024 · All NEW FLYER XD35 recalls