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2015 MCI D4000ISTV recalls

NHTSA campaigns received 2010 to 2026-09-30 that list the 2015 model year.

The 2015 MCI D4000ISTV is covered by 3 recall campaigns. Repairs are free at a dealer; check your VIN to see which are still open.

CampaignReceivedComponent
25V8530002025-12-10Structure › Body › Door
18V3090002018-05-13Engine And Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
15V1840002015-03-30Steering › Linkages › Tie Rod Assembly

Each recall: problem, risk and fix

Structure › Body › Door (25V853000, 2025-12-10)

Problem: Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E4500, D4000, 102D3ISTV, D4500, J4500, D4000ISTV, D4005, D4505, and J3500 transit buses. Please refer to MCI's recall report for specific model year information. The front door lower curb view glazing material is incorrect. As such, these vehicles fail to conform to Federal Motor Vehicle Safety Standard (FMVSS) number 205, "Glazing Materials."

Risk: The incorrect window glazing material may reduce the driver's visibility, increasing the risk of a crash.

Free fix: MCI will replace the glass, free of charge. Owner notification letters were mailed February 4, 2026. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is 22-005.

Motor Coach Industries, Inc · 15,454 vehicles · NHTSA record

Engine And Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe (18V309000, 2018-05-13)

Problem: Motor Coach Industries (MCI) is recalling certain 2011-2016 D4500, D4505, D4000, D4005, and D4000 ISTV motor coaches equipped with ISX engines. Due to vibrations, the exhaust bellow pipes develop a hole.

Risk: If the pipe develops a hole, during a regeneration cycle, hot exhaust gases may leak out, increasing the risk of a fire.

Free fix: MCI will notify owners, and dealers will replace the bellows pipe assembly with an improved part, free of charge. The recall began July 10, 2018. Owners may contact MCI customer service at 1-800-241-2947.

Motor Coach Industries · 1,123 vehicles · NHTSA record

Steering › Linkages › Tie Rod Assembly (15V184000, 2015-03-30)

Problem: Motor Coach Industries (MCI) is recalling certain model year 2014 J4500 and model year 2015 D4000ISTV, D4005, D4500, and D4505 motor coaches manufactured August 26, 2014, to December 3, 2014. The affected motor coaches have front and steerable tag axles whose tie rod nuts may be improperly torqued.

Risk: If the tie rod nuts are not properly torqued, the tie rod may not be adequately secured, resulting in a loss of vehicle control and increasing the risk of a crash.

Free fix: MCI will notify owners, and dealers will inspect the tie rod nut torque, replacing the parts as necessary, free of charge. The recall began on April 15, 2015. Owners may contact MCI customer service at 1-800-241-2947.

Motor Coach Industries · 131 vehicles · NHTSA record

A recall covers a make, model and year range; whether one specific vehicle is affected or already repaired is confirmed by VIN at nhtsa.gov/recalls or by a dealer. Recall repairs are free. Source: NHTSA recall flat file (public domain), campaigns received since January 2010.

Other model years: 2012 · 2013 · 2014 · 2018 · All MCI D4000ISTV recalls